PB Heat Gas Boiler User Manual

Pinnacle®Gas BoilersPeerless®Stainless SteelInstallation,Operation &MaintenanceManual– Do not store or use gasoline or otherflammable vapors and l

8D. SYSTEM PIPING1. Figure 3.3 shows a single boiler with two zones. Inthis application, the Peerless Partner indirect waterheater and the single heat

9Figure 3.3: One Boiler, Primary/Secondary with Two Zones (Zone Circulator)WATER PIPING AND CONTROLS

10Figure 3.4: One Boiler, Primary/Secondary with Three Zones (Zone Circulator)WATER PIPING AND CONTROLS

11Figure 3.5: Two Boilers, Primary/Secondary with Four Zones (Zone Circulator)WATER PIPING AND CONTROLS

12Figure 3.6: Three Boilers, Primary/Secondary with Five Zones (Zone Circulator)WATER PIPING AND CONTROLS

13WATER PIPING AND CONTROLSFigure 3.7: Three Boilers, Primary/Secondary with Four Zones (Zone Valves)

14Antifreeze solutions expand more than water. For example, a50% by volume solution expands 4.8% for a 148°Ftemperature rise while water expands about

15WATER PIPING AND CONTROLSFigure 3.8: Boiler in conjunction with a Chilled Water SystemFigure 3.9: Boiler Connected to a Heating Coil in a Forced Air

16GAS PIPINGA . GENERAL1. All fuel piping to the boiler is to be in accordancewith local codes. In the absence of local regulationsrefer to the Nation

172. Install a sediment trap as shown in Figure 4.1. Besure to allow clearance from the floor for removal ofthe pipe cap.3. Install a ground joint uni

USING THIS MANUAL 1A. INSTALLATION SEQUENCE . . . . . . . . . . . . .1B. SPECIAL ATTENTION BOXES . . . . . . . . . . . .11. PREINSTALLATION 2A. GENE

183. To check the gas supply pressure on the gas valve:a. Turn off the power at the service switch.b. Turn off the gas shutoff valve.c. Using a flat s

19A. GENERAL1. Install the boiler venting system in accordance withthese instructions and with the National Fuel GasCode, ANSI Z223.1/NFPA 54, CAN/CGA

20VENTING, INLET AIR AND CONDENSATED. EXHAUST VENT AND INTAKE AIR PIPE SIZING1. For the PI-T50 and PI-T80 Boilers the exhaust ventand air intake pipes

214. The minimum combined equivalent length is 16equivalent feet.5. The maximum combined equivalent length can beextended by increasing the diameter o

22VENTING, INLET AIR AND CONDENSATEFigure 5.3: PI-80, PI-140, and PI-199 SidewallVenting with 3" Pipe (ExhaustTermination at Higher Elevation tha

23VENTING, INLET AIR AND CONDENSATEFigure 5.7: PI-80, PI-140, PI-199 Sidewall Ventingwith 3" Pipe (3" Vent Kit).Figure 5.9: PI-80, PI-140, P

24VENTING, INLET AIR AND CONDENSATEFigure 5.11: PI-80, PI-140, PI-199 VerticalVenting with 3" Pipe.Figure 5.13: PI-80, PI-140, PI-199 VerticalVen

25F. EXHAUST TAPPING FOR VENT SAMPLETo obtain a combustion sample a hole must be drilled inthe exhaust vent pipe just above the first elbow at theoutl

26ELECTRICALInstall all electrical wiring in accordance with the NationalElectrical Code, ANSI/NFPA 70, and local requirements.A. WIRING1. Refer to F

27ELECTRICALe) The main gas valve is then energized to allowgas to mix with the combustion air.f) If the main flame is not detected in 5 seconds,the g

1A. INSTALLATION SEQUENCEFollow the installation instructions provided in thismanual in the order shown. The order of theseinstructions has been set i

28C. SAFETY INTERLOCKS1. Low Water Pressure Limit Switch: This boiler isintended to operate at pressures exceeding 10 psig. Ifthe water pressure drop

ELECTRICAL4. Error Codes: The LED Display will display error codesif the boiler is in a temporary fault condition. Table 8.1shows Error Codes and desc

30A. COMPLETING THE INSTALLATION1. Confirm that all water, gas and electricity are turned off.2. Verify that water piping, venting, gas piping andelec

31B. LIGHTING AND OPERATINGPROCEDURESSTART-UP PROCEDURESFOR YOUR SAFETY READ BEFORE OPERATINGOPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCEA. This

32C. CHECK-OUT PROCEDURE1. After starting the boiler, be certain that all controlsare working properly. Check to be sure that theboiler will shut down

33A. BOILER ERROR1. When an error condition occurs the controller willdisplay an error code on the display module.2. These error codes and several sug

34FaultCodeDescription Corrective ActionF00High Limit Exceeded.1. Check circulation pump operation.2. Assure that there is adequate flow through the b

35A. GENERAL (WITH BOILER IN USE)General boiler observation can be performed by theowner. If any potential problems are found, a qualifiedinstaller or

36d. Disconnect the white, red, blue, and blackconnection from the Molex on thecombustion blower. (Refer to ControlWiring Schematic, Figure 6.3.) This

37e. Reset thermostats (IMPORTANT: MAKESURE EXHAUST VENT IS NOLONGER BLOCKED!)f. Turn the Pinnacle back on** and observecondensate flow.g. Reconnect t

2A. GENERAL1. Pinnacle boilers are supplied completely assembledas packaged boilers. The package should beinspected for damage upon receipt and any da

38A. BOILER DIMENSIONS1. Figure 10.1 shows the dimensions of the PI-T50 andPI-T80.10. BOILER DIMENSIONS & RATINGSBOILER DIMENSIONS & RATINGSFi

392. Figure 10.2 shows the dimensions of the PI-80, PI-140 and PI-199.BOILER DIMENSIONS & RATINGSFigure 10.2: PI-80/PI-140/PI-199 Dimensions

40BoilerModelInput Btu/hrDOE HeatingCapacity³Btu/hrNet I=B=RRating¹’²Btu/hrSeasonalEfficiency³AFUE %Shipping WeightLbs.PI-T50 18,000 to 50,000 16,000

41REPAIR PARTS11. REPAIR PARTS

42REPAIR PARTS

43A. ADVANTAGES OF THE P125 CONTROLBOARD1. Temperature displays in Fahrenheit or Celsius.2. Improved troubleshooting by status display of:a. Actual Su

44C. P125 CONTROL BOARD VS. WHACONTROL BOARD COMPARISONFigure A.2: Comparative Control Board Sequence of OperationWHAT’S NEW WITH THE P125 CONTROL BOA

Pinnacle®Gas BoilersPeerless®Stainless SteelInstallation,Operation &MaintenanceManualTO THE INSTALLER:This manual is the property of the owner and

3PREINSTALLATIONDo not install this boiler where gasoline or otherflammable liquids or vapors are stored or are in use.WARNINGThis boiler is certified

4A. GENERAL1. Pinnacle boilers are to be installed in an area with afloor drain or in a suitable drain pan. Do not installany boiler where leaks or re

A. GENERAL1. The water supply and return piping of this applianceare to be sized according to system requirements. Donot use piping smaller than the b

69. Pressure Relief Valve: The boiler pressure relief valveis factory installed into the right side boiler manifold(inside the jacket). Pipe the disch

7c. The required flow rate can be calculated basedon the design temperature difference from thereturn to the supply of the boiler. For a PI-T80with a